Vision System Based Matchstick
Counting Machine
Matchstick Counting Machine
In 2016, we at Best Enterprises launched the world’s first matchstick counting system,
that revolutionised the way matchsticks are filled .In match industries maintaining
the right stick count is essential to pass quality checks boost the brand value and
to maximise savings.
Other filling systems (online-filling and maintain the exact stick count,leading
to undercount of sticks.when compensations for this error,2 or 3 extra sticks are packed
into many matchboxes which adds to a significant wastage of matchsticks.
Why Count Based Filling ?
Our counting system uses high quality imaging stepup and real-time image processing
algorithm to maintain an astounding counting speed of 325 matchsticks/seconds.
This leads to an industry leading counting accuracy* of +/-2 sticks in every matchbox,
even at the production speed of 28 strokes/minute.
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Accuracy +/- 2 Sticks Per Box |
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Savings System maintains 99.9% average count per carton, so averagely no extra sticks |
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No under-count problem With counting based filling your brands can pass even the tightest quality checks |
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Boosts brand value Consistent count value in all boxes improves reputation of your brands in both local and export markets |
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Exact stick count You can exactly set 39 or 40 or 41 sticks for your brand, which is not possible in volumetric filling |
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Quality of sticks doesn’t affect count Head size or roughness of sticks can significantly vary the count in volumetric filling which is not the case in counting based filling. |
Machine Specification
Product Specification | ||
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Machine Production Speed | 25-30 | Strokes Per Min. |
Boxes Per Stroke | 17 | Boxes |
Boxes Per Minute @ 25 Strokes | 425 | Boxes |
Boxes Per Minute @ 30 Strokes | 510 | Boxes |
Count Accuracy | +/- 2 | Sticks Per Box |
Maximum Number of Sticks Per Box | 60 | Sticks |
Electrical Specification | ||
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Electrical Supply | 3-Phase, 415 VAC | |
Frequency | 50 HZ | |
Power Required | 10 HP / 7.5 kW |
Pnuematic Specification | ||
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Minimum Air Pressure | 6 Bar / 87 psi | |
Compressor Power | 7.4 HP / 5.5 kW |